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The Overland Build & Power Planner cover

Printable kit · 12 worksheets

The Overland Build & Power Planner

Weigh the rig once and size the power once. Then every part you buy, every circuit you wire and every trip you pack for follows from your own numbers instead of a guess.

  • 12 fill-in worksheets, 42 print pages
  • 2 filled-in examples and a companion spreadsheet
  • Online buyer guide with 3 power builds by budget

Replaces the notebook of half-remembered figures, and finding out on a scale at the state line that the build was over payload the whole time.

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30-day money-back guarantee. Use it all; if it doesn't help, every dollar back.

42 pagesUS Letter1.4 MB PDFPrint unlimitedExcel / Sheets workbook

Look inside

Real pages from the PDF you download, including both filled-in examples. Swipe or scroll.

What's in it

Payload and roof load3
Power system sizing3
Wiring, water and recovery2
Budget, maintenance and the big picture4
Fill-in worksheets12
See all 12 worksheet titles
  1. Payload: The Door Sticker vs the Scale
  2. Build Weight, Item by Item
  3. Roof Load & Centre of Gravity
  4. Daily Power Budget
  5. Battery Bank Sizing
  6. Solar Array & Charging Plan
  7. Wiring, Fusing & Fire Risk
  8. Water, Recovery & Pre-Trip Checks
  9. Gear Budget Planner
  10. Maintenance & Inspection Schedule
  11. What This Kit Caught Before It Cost You
  12. Whole-Build Summary

Also included

  • 2 filled-in example worksheets. Daily Power Budget and Battery Bank Sizing, worked through with placeholder numbers, so you can see a finished page before you start.
  • 1 bonus printable. Pre-Trip Pocket Checklist: The glovebox card version of worksheets 8 and 10, one page, folded twice
  • 1 companion spreadsheet. A companion spreadsheet that does the math from worksheets 1, 2, 4, 5, 9 and 10: payload margin, an itemised weight list with a running total, a power budget, a gear budget with running totals by priority, and a maintenance tracker that flags what is due. Tabs: Payload & weight, Item weight list, Power budget, Gear budget, Maintenance.
  • 1 start-here page. The four sheets to fill in the first 20 minutes, and which sheet to reach for when.

Plus the online buyer guide

Three complete overland power builds at three budgets, every item priced and linked, plus every product the kit names, kept current on this site. Your kit links straight to it, so the prices you plan with are today's, not the day the PDF was printed.

Who it's for

  • Anyone about to build or buy who has not yet weighed the vehicle on a scale
  • Owners wiring their own 12V system who want the fuse and cable sizing worked through once, correctly
  • Anyone choosing between a sealed power station and a wired lithium bank
  • Full-time and long-trip travellers who need a dated maintenance habit, not just a build day

Who made this

OS

Built by the OverlandSetup team, the people behind the free calculators and build guides on this site, from manufacturer specifications, ABYC E-11 wiring guidance and vehicle certification-label documentation. Researched, not a substitute for a qualified installer.

30-day money-back guarantee

Use the whole kit. If it doesn't help, fill in the refund form within 30 days and you get every dollar back. No questions asked. Refund form.

Questions

How do I get it?

Pay on the secure Stripe checkout and you land straight on your download page: the full PDF, a ZIP of every sheet as its own printable page, and the companion spreadsheet. Bookmark that page to download again later.

Can I print it more than once?

Yes. Print as many copies as you need, for this build and the next one. The logs and the maintenance schedule are made to be reprinted every season.

What if it is not what I expected?

Use the whole kit. If it does not help, fill in the refund form within 30 days and you get every dollar back. No questions asked. Refund form.

Do the worksheets replace a qualified installer?

No. They are researched guidance for sizing and planning, not an electrical certification. Have any lithium installation and any load-bearing recovery point inspected by a qualified installer before it carries load.

Does the payload sheet work for any vehicle?

The method is universal: door-jamb figures against a CAT scale ticket, axle by axle. The numbers themselves are specific to your exact vehicle as built, options included, which is the whole reason the sheet has you read your own sticker rather than a brochure figure.

The Overland Build & Power Planner

12 worksheets · 42 pages · examples, workbook and online buyer guide

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